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Transitioning to FactoryTalk Optix

MCRI is Transitioning to a New HMI Platform Across MCRI Systems

Over the next year, Motion Controls Robotics will begin transitioning all new systems to a next-generation HMI platform. This shift is driven by changes in the industry, long-term support considerations, and the opportunity to deliver faster, more flexible, and more data-driven experiences for our customers.
This Tech Talk explains what’s changing, why it matters, and how customers benefit.

The Future of HMIs: Beyond Traditional PanelView Plus

Rockwell’s PanelView HMI lineup has been a long-time standard across our automation systems. It is a platform many manufacturers have relied on since the “1900s”. But with PanelView now entering planned end-of-life phases and showing increasing limitations in design flexibility, connectivity, and data handling, it’s time to prepare for the next evolution in HMI technology.

From Our Lead PLC Programmer
Photo of Eric Hohman

“At Motion Controls Robotics, the use of the latest technology to enhance FANUC robotic cells is the norm. The use of Optix on our systems is one of the most anticipated and exciting additions in years.”

Eric Hohman
Lead PLC Programmer, Motion Controls Robotics

What is the Switch?

FROM: Rockwell PanelView
  • Legacy hardware HMI
  • Rigid UI design
  • Active Mature / EOL planning for many models
  • Limited remote access & cloud capability

➜

TO: FactoryTalk Optix
  • Modern, web-based HMI platform
  • Flexible HTML/CSS-style interface design
  • Runs on panels, PCs, or servers
  • Multi-client, cloud-ready architecture

System Evolution

From Single-Robot Cells to Integrated Production Lines

Earlier MCRI projects were often compact, single-robot systems with one infeed, one outfeed, and a straightforward HMI.
Today, more of our work centers on multi-robot, highly integrated lines that coordinate labelers, baggers, AGVs/AMRs, printers, and conveyor networks.
That shift is exactly where a modern HMI platform like FactoryTalk Optix makes a noticeable difference.

How Our Systems Have Changed
Then: Smaller Cells
Now: Integrated Lines



Then: Simpler Cells

Example of integrated multi-robot line and HMI

Typical earlier-generation cell: one robot, one product flow, one primary HMI.

Smaller, single-robot systems typically included:

  • One robot handling a single product flow.
  • Limited peripheral equipment and I/O.
  • Basic status and alarm screens.
  • One primary HMI station for interaction.

A traditional PanelView HMI could support these cells with a small set of well-structured screens.



Now: Integrated Lines

Example of integrated multi-robot line and HMI

Modern integrated line: multiple robots, devices, and flows coordinated in one environment.

Larger, multi-robot systems now often include:

  • Multiple robots coordinating lanes, layers, and pallet patterns.
  • Integrated labelers, printers, checkweighers, and baggers.
  • AGVs/AMRs feeding, staging, or removing product and pallets.
  • Conveyor systems that move product between different parts of the line.

In these setups, the HMI needs to show everything working together so operators can easily see what’s happening across the whole system.

Single-robot cells are still a core part of what we do for many companies.
But with the ease of integrating new equipment and the drive for plant-wide efficiency, more operations
are choosing connected, multi-robot, multi-device systems.
This modern HMI supports you whether you are automating one process or an entire production line.

Why the HMI Choice Matters

A Modern HMI Turns the Entire Line into One Connected System


🔷
Single-Robot Cells – focused, standalone automation


🔷
Integrated Lines – connected robots & devices

  • Single line overview: robots, labelers, conveyors, and AGVs shown together, not siloed.
  • Role-based views: operators, maintenance, and engineers each get the detail they need.
  • Better diagnostics: alarms, trends, and histories span the full line.
  • Easier expansion: adding a robot or device becomes an HMI extension, not a rebuild.

HMI Example Image

PanelView vs. FactoryTalk Optix – At a Glance

How Rockwell’s legacy PanelView HMIs compare to the newer FactoryTalk Optix platform in MCRI systems.

Feature / Aspect Rockwell
PanelView (Existing / Legacy)		 Rockwell
FactoryTalk Optix (New Platform)
Role in MCRI Systems Long-time standard HMI for many installed systems. Future standard HMI platform for new systems and major upgrades.
Support Horizon An undetermined future Actively developed as Rockwell’s next-generation HMI.
Technology Base Traditional, hardware-bound HMI environment. Web-oriented environment using modern concepts and tools.
Screen Design Flexibility More rigid layouts with limited styling and animation. Highly flexible layouts, richer styling, modern UI patterns.
Development Experience Classic HMI editor; less modular and less web-like. Modern development tools; more modular and easier to reuse components.
Connectivity to Databases Basic connectivity, often requires more effort to integrate. Designed for more efficient communication with databases and external systems.
Server / Cloud Capability Primarily panel-based; remote use often added on. Can run from a panel, PC, or server
Deployment Options Deployed to individual HMI terminals. Can be served to multiple clients (terminals, laptops, tablets) from a central point.
Remote Access Limited / add-on dependent. Remote viewing and operation available
Integration with Analytics Some integration possible but can be time-consuming. Better suited for integration with tools like ImpactIQ and other analytics platforms.
Operations Data for Troubleshooting Basic alarms and diagnostics screens. Operational data, trends, and diagnostics for faster problem-solving.
Customization for Customers Customization is possible but can be time-consuming. Easier to build, standardize, and customize views for different users and companies.
Future-Proofing Good for maintaining existing systems until retirement. Aligned with Rockwell’s roadmap and modern HMI best practices.

What This Means for MCRI Customers

MCRI is adopting this new HMI platform as our standard for robotic cells, palletizing systems, end-of-line automation, and integrated multi-robot lines.

✔ Intuitive interface
Faster learning and smoother daily operation.
✔ Customizable layouts
Build view levels for your facility.
✔ Long-term reliability
Designed for future Rockwell support.
✔ ImpactIQ-ready
Compatibility to integrate with your data systems.

The result: a more flexible, future-proof interface that makes your automation easier to maintain, expand, troubleshoot, and connect to the rest of your operation.

Contact us to Find Out More
HMI Licensing FAQ
What You Need to Know
Point One

A single HMI on your system will continue to work the same way it always has. The basic setup does not change and you do not need multiple licenses to keep using a single screen for your equipment.

Point Two

The new platform gives you optional add-ons when you need them. Examples include multiple viewing stations, server-based hosting, or enhanced data and history. These features are available but not required for standard robotic cells.

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