Case Studies

Mixed-SKU Palletizing for Store-Ready Orders

Control the Mix - Mixed-SKU Palletizing for Store-Ready Orders Recipe-driven palletizing for cereal trays, multipacks, cases, and other mixed product loads For manufacturers supplying grocery and club stores, pallets rarely…

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Robotic Depalletizing and Repalletizing System for Plastic Pails with Inline Labeling

This robotic depalletizing and repalletizing system automates the movement of plastic pails through an inline labeling operation while maintaining continuous pallet-in to pallet-out flow. A FANUC M-410iB/315 handles depalletizing and…

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Depalletizing Steel Pails

This depalletizing system automates the unloading of steel pails from pallets, improving ergonomics and efficiency in the process. Using a FANUC M-410iB/140 robot with a custom gripper, the system handles…

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Automated End Cap Palletizing System

To keep shelves stocked efficiently and create an eye-catching shopping experience, you need well-organized, stable, and display-ready pallets. MCRI’s automated end cap palletizing system takes the hassle out of palletizing…

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Palletizing Paint Cans and Buckets: Scalable Solutions for Growth

This integration project/case study introduces a packaging and centralized palletizing solution specifically designed for the building and construction materials industry. To begin, we focused on streamlining end-of-line operations by developing…

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Robotic Unitizing an All-Around Success

Over the past 15 years, our Unitizing Palletizer has excelled in performance. Each of the seven rail-mounted robots builds stacks at up to 18 palletizing locations along 45-foot Güdel rails.…

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ASRS Automated Storage and Retrieval Systems

ASRS – Transforming Industrial Efficiency Automated Storage and Retrieval Systems (ASRS) are at the forefront of revolutionizing storage facilities from simple storage locations to highly dynamic hubs. In today’s fast-paced…

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A Palletizing Machine-Dual M-Stack

As an advanced industrial automation palletizer, the Dual M-Stack delivers reliable, high-speed palletizing across two product lines. This system is a great example of how industrial robotics can optimize throughput…

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Robotic Modular Palletizing Solution Case Study

A modular palletizer plan was successfully implemented at a customer’s facility which was part of a larger deployment of approximately 13 units over the next 8-10 years. This case study…

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Robotics Increases Production by 25 Percent

Case Study 25% increase in production 97.5% OEE achieved Reduced labor dependency Maximized existing space Robotics Increases Production by 25 Percent We finished a large, automated packaging – end of…

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Flexible Packaging for Blown Plastic Film

Our latest integration project is an end of line packaging and palletizing system for blown/rolled plastic film product. This wasn’t our largest system, instead it was a small footprint cell…

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Robots Doing Cold Room Case Palletizing

Case Study Customer Results 2 Robots working in one cell fit into their area requirements Fewer operators were working in the cold environment Innovative EoAT picked heavy cases successfully in…

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Plastic Jug Palletizing in Small Robot Cell

Motion Controls Robotics’ latest integration project is a small footprint robotic cell designed for plastic jug palletizing. Two different FANUC robot models share the cell and work together to palletize…

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Robot Places Well Tanks on Overhead Conveyor

Customer Challenges – Placing Well Tanks on Overhead Conveyor – Multiple Tank Sizes A company that manufactures composite storage tanks came to Motion Controls Robotics with a request to integrate…

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Case and Drum Palletizing with One Robot

Case Study Customer Results Efficiently palletized two different sizes of cases and two sizes of drums within a single robotic cell. Single cell – reduced the need for separate equipment…

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Robotic Part Stacking – Wood Planks

Customer Challenges – Part Stacking – Multiple Lengths and Widths “ We were looking for highly capable company to partner with for a challenging part stacking automation project. We needed…

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High-Speed Labeling for Case Labeling

High-Speed LabelingCase Labeling Cell Layout Innovations in high-speed robotic vision applications have made printing and applying customized labeling efficient and fast. This type of application is perfect for any company…

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LR Mate Robot Loading Unloading Kitako-Shimada

Loading Unloading Kitako-Shimada – Load and unload tasks are a very popular application in robotics. In most cases, these jobs have higher levels of safety risks like repetitive motion injuries…

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Two Packaging Lines – One Palletizing Station

A food and beverage company wanted to automate their packaging lines with end-of-line palletizing. As their product count increases and pallet patterns get more complicated, the customer saw the need…

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Automated Material Handling – Rolls of Insulation

Latest Integration Project Overview – Automated Material Handling – Rolls of Insulation Motion Controls Robotics latest integration project is an automated material handling system for stacking rolls of insulation. This…

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