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Green Tire Spraying

Green Tire Spray Systems

Robotic, dial-index, portable, and custom green tire spraying
equipment for controlled mold-release application, mixed tire
processing, and inside, outside, or combined spray requirements.


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Automated green tire spray system applying mold release to an uncured tire

Controlled Mold-Release Application

Built Around the Tire, Recipe, and Required Production Rate

Green tire spray systems apply controlled coatings to uncured tires before molding and curing. Depending on the application, the process may include inside tire lubricant, outside anti-blemish or mold-release coating, or a combined inside-and-outside spray process.

Systems can identify or measure each arriving tire, adjust spray parameters to the selected recipe, position the tire for application, and contain overspray while applying the required amount of material. Configurations are available for random-arrival production, high-volume indexed processing, low-volume or backup operation, and custom tire sizes.

Proven Across U.S. Tire Manufacturing
Systems based on these green tire spraying technologies have been used by major U.S. tire manufacturers for over 35 years. 
Tire Spray Experience

Green Tire Spray Equipment

Green Tire Spray Systems for Random Arrival,
High-Volume, and Manual Production

Tire mix, production rate, loading method, and level of automation determine which spray platform makes sense. RTS supports randomly arriving mixed tires, DTS is designed for higher-volume indexed production, and HTS provides a portable option for trials, backup, and lower-volume needs.

RTS Platform
Single-Station Robotic Green Tire Spraying


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Robotic Green Tire Spray System

The RTS platform measures or identifies each randomly arriving tire, adjusts to its dimensions and recipe, and applies the required amount of green tire spray or mold release. Robotic handling supports flexible production where tire sizes and recipes can change from tire to tire.

RTS1000
Passenger & light truck tires
FANUC R-1000 Series
Up to 6 TPM*
RTS2000
Medium radial truck tires
FANUC R-2000 Series
Up to 4 TPM*

View RTS Drawing Example

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DTS Platform
High-Speed Dial-Index Green Tire Spraying


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Dial-Index Green Tire Spray System

Multiple indexed stations operate in parallel to increase throughput and reduce cycle time. Precision fluid control applies the required amount of mold release while supporting repeatable spray coverage with reduced overspray and material waste.

DTS1000
Passenger & light truck tires
Dial-index multi-station
Up to 12 TPM*
DTS2000
Medium radial truck tires
Heavy-duty dial-index
Up to 6 TPM*

View DTS Drawing Example

Green Tire Spraying
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HTS Platform
Portable Manual Green Tire Spraying


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Portable Green Tire Spray Equipment

The HTS platform provides a self-contained option for manual loading and unloading. It can support new-tire trials, lower-volume production, maintenance coverage, and applications that do not require fully automated tire handling.

HTS100
Passenger & light truck tires
Manual load / unload
Up to 3 TPM*
HTS1000
Agricultural bias-ply tires
Manual load / unload
Up to 3 TPM*

Vertical VTS configurations are also available for utility,
ATV, and specialty tires.

View HTS Drawing Example

Manual Green Tire Sprayer
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Expand to Compare Green Tire Spray Models
Model Tire Application System / Loading Spray Area Robot / Equipment Rate*
RTS1000 Passenger & light-truck radial Single-station robotic; random arrival and automated handling Inside, outside, or combined FANUC R-1000 Series 6 TPM
RTS2000 Medium radial truck tires Heavy-duty single-station robotic handling Inside, outside, or combined FANUC R-2000 Series 4 TPM
RTS900 Agricultural and off-road Heavy-duty single-station robotic handling Inside, outside, or combined Application-specific FANUC robots 12 TPH
DTS1000 Passenger & light truck Dial-index multi-station; parallel load, spray, and unload Inside, outside, or combined No robot; dial-index equipment 12 TPM
DTS2000 Medium radial truck tires Heavy-duty dial-index multi-station Inside, outside, or combined No robot; dial-index equipment 6 TPM
HTS100 Passenger & light truck; new-tire trials Portable horizontal equipment; manual load/unload Inside and outside No robot 3 TPM
HTS1000 Agricultural bias-ply tires Horizontal equipment; manual load/unload Inside No robot 3 TPM
VTS1000 Utility, ATV, and specialty bias-ply Vertical equipment; application-specific loading Inside and outside No robot 3 TPM

*Rates may vary based on spray configuration and tire size. TPM = tires per minute; TPH = tires per hour.

Expert Insight

Green tire spraying is not a one-size-fits-all process. Tire size, spray area, recipe, loading method, and production rate all affect how the equipment should measure, handle, and apply material. The goal is consistent coverage with the least practical overspray and a system the plant can operate and support long term.


Todd Hendricks Sr.


Executive Sales Engineer, Motion Controls Robotics

Green Tire Spray Systems

Patented Tire Spray Technology

Engineering Developed Specifically for Green Tire Spraying

Backed by U.S. patents covering robotic tire spraying, modular spray equipment, and precision fluid delivery.

Custom Green Tire Spray Systems

When the Standard Platform Is Not the Right Fit

Tire dimensions, plant layout, material flow, spray chemistry, containment requirements, and production goals can require a custom approach. MCRI can engineer green tire spray equipment around the application rather than forcing the process into a standard footprint.

Bladder Spray System

Bladder Spray System

An automated bladder spray system applies a controlled lubricant coating to new tire curing bladders before they enter production. The system can measure bladder dimensions, automatically adjust spray pattern and fluid volume, and apply a uniform coating using precision fluid delivery. Integrated conveyor handling moves bladders through measurement, spraying, and unload stations for a repeatable process designed to support bladder life and tire uniformity.

Large tire robotic green tire spraying application

Large & Heavy Tire Applications

For large and agricultural tire applications, heavy-duty FANUC M-900 or M-410 robot handles the tires while a FANUC M-10 robot manages the spray process. The system can be configured around tire size, weight, orientation, and required spray coverage to provide controlled handling and repeatable material application. Custom layouts are integrated to match the plant process and available space.

AMR and AGV

AGVs and AMRs for Efficient Transport

AGVs or AMRs can be integrated with tire processing equipment to automatically move tires into the system, between process steps, or on to the next operation. The transport system can coordinate with conveyors, robots, identification systems, and production controls to keep tires moving in the correct sequence. This reduces manual handling while giving manufacturers more flexibility in how tires are routed through the plant.


Have a tire or layout that does not fit a standard platform?


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Service First

Support for Green Tire Spray Equipment

Whether the need is production support, preventive maintenance, troubleshooting, replacement components, or planning the next system, MCRI supports green tire spraying equipment with engineering and service resources.


24/7/365

Service & Technical Support

Support for troubleshooting, preventive maintenance, controls, mechanical, electrical, and process-related system needs.


Parts

Spare & Replacement Parts

Help identifying system-specific replacement components, wear items, and spare-part needs for established green tire spray equipment.


Need service, parts, or help planning a green tire spray application?


Contact MCRI and tell us what system or process you are working with.


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