MCRI utilizes stretch wrappers as part of our overall end of line automation solution. Once the robot has stacked the product or unit load, whether standalone, on a slip sheet or on a pallet, it is sent to the stretch wrapper for containment before being moved via forklift or AGV to the warehouse or loading dock. Part of the total end of line process can also include labeling options to automatically print and place dynamic labels on the wrapped load and on multiple sides of the load.
Did you know?
A typical stretch wrapper will consume more than 10 times its original cost in consumable material over the life of the stretch wrapper.
So, what is more important, the stretch wrapper’s original cost or how effectively it consumes stretch wrap film?
Why not both. That is why we carefully analyze different stretch wrapper companies and their designs for our robotic automation projects:
We look at three main areas to make sure to select the best stretch wrapper:
the mechanical design of their equipment and if it fits with the end of line automation design
the up-front cost and aftermarket support
the company’s customer service and support personnel
Stretch Wrapper Savings for Palletizing Systems
Stretch wrapping is one of the most important add-ons for a palletizing system because it protects the load, improves shipping consistency, and helps reduce the amount of manual labor needed at the end of the line. The right stretch wrapper can also create measurable savings by reducing film usage and improving overall pallet handling efficiency.
M-Wrap and Go: Integrated Stretch Wrapping for Palletizing
The M-Wrap and Go system is MCRI’s stretch wrapper option designed to improve palletizing operations by integrating automatic wrapping directly into the palletizing process. Instead of waiting until a pallet is fully built and then moving it to a separate stretch wrapping station, the M-Wrap begins applying stretch film while the pallet is still being built.
Once the first few layers of product are placed, the M-Wrap begins applying stretch film around the load. Wrapping continues as additional layers are added, stabilizing the product throughout the build. This approach reduces the risk of shifting or damage during transport by securing the load from the beginning of the cycle rather than after completion.
Ready for Shipping the Moment Palletizing Ends
By the time the final layer is placed, the pallet is already fully wrapped and prepared for shipping. This eliminates the need for a separate stretch wrapping station and shortens the overall cycle time.
The compact design allows the M-Wrap and Go to be added to new or existing palletizing cells without sacrificing floor space or throughput. For facilities looking to improve end-of-line efficiency, this makes it one of the best stretch wrapper options because the wrapping process is built directly into the palletizing workflow.
Benefits of the M-Wrap and Go Stretch Wrapper
The M-Wrap and Go is designed to make palletizing more efficient by wrapping the load during the palletizing process instead of waiting until the pallet is complete.
Integrates automatic stretch wrapping directly into the palletizing process.
Starts wrapping after the first few layers are placed, helping stabilize the load during the build.
Reduces the risk of product shifting or damage during transport.
Eliminates the need for a separate stretch wrapping station.
Shortens the overall palletizing and wrapping cycle time.
Helps reduce manual labor and improve operator safety.
Supports consistent wrap quality on every load.
Can be added to new or existing palletizing cells without sacrificing floor space or throughput.
See M-Wrap and Go in Action
Integrated wrapping helps stabilize the load as it is being built, so the pallet is ready for shipping when palletizing is complete.
Measurable ROI and Labor Savings
The M-Wrap and Go delivers measurable ROI by reducing manual labor, improving operator safety, and lowering the chance of product damage in transit. Automated in-line wrapping minimizes downtime, supports consistent wrap quality, and enables faster order fulfillment.
Facilities benefit from improved efficiency and reduced operating costs while maintaining a secure wrap on every load.
Stretch Wrapper Film Savings Example
As an example, one customer had a palletizing operation that was using 4 rolls of film per day. By selecting a new stretch wrapper for the company, they reported being able to reduce their film usage by 50%. As a result, they are now saving about $13-15K per year in film.
This is one of the reasons stretch wrapper selection matters. The best option is not always just the machine that wraps the pallet. It is the wrapper that works with the full palletizing process, protects the load, reduces waste, and keeps production moving.
Stretch Wrapper Options for End-of-Line Automation
MCRI has been selecting the best-in-class stretch wrapper for a variety of companies’ end of line automation. These are the two main suppliers we use to integrate the best stretch wrapper. We based our decision on their past performance in automation projects and the end customer’s response to the stretch wrapper’s quality over time:
Lantech Stretch Wrappers
Lantech is an equipment supplier out of Lexington, KY. They offer great cooperation with any questions, issues, or replacement parts. Lantech provides lots of info and good price options.
Wulftec is an equipment supplier out of Canada. We find that this company makes their controls and safety a number one priority. They also will provide custom solutions if needed.
Automatic Stretch Wrappers for Palletizing Systems
All of the wrappers we offer customers are automatics and generally use swingarm and turntable styles.
If you have another stretch wrapper company you have purchased from in the past and need consistent equipment, we will work with that company to find you a solution.
Choose the Best Stretch Wrapper for Your Palletizing Application
For many palletizing applications, the M-Wrap and Go is the best option because it brings wrapping directly into the palletizing process. It helps stabilize the load earlier, reduces extra pallet handling, saves floor space, and gets the pallet ready for shipping as soon as the final layer is placed.
If you are looking at robotic palletizing, stretch wrapping, or a complete end-of-line automation system, MCRI can help design the right solution for your product, pallet pattern, floor space, and production goals.
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